Magnetic Disc Couplings

Magnetic Disc Couplings,High Speed Flexible Disc Magnetic Shaft Couplings,Disc Type Magnetic Couplings with Bearing,Disc Type Magnetic Couplings,Pm Eddy-Current Couplings,Fds-W/Fbs-W Type Contactless Coupling

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Free design, technical support

Quality assurance, one year warranty

What are magnetic disc couplings ?

Magnetic disc couplings provide a contactless means of torque transfer. The concept is straightforward: Opposite poles attract. This fundamental principle enables the transmission of torque from one magnetic hub to another. By rotating one magnetic hub, the torque is magnetically conveyed to the companion hub. This transmission can occur through air or via a non-magnetic barrier like stainless steel or fiberglass, achieving complete isolation of the inner from the outer hub. The design excludes any contacting components.

What makes magnetic disc couplings so efficient?

All sizes of CCmagnetics' magnetic disc couplings use sector-shaped magnets for torque transfer. These magnets maximize the use of the disc surface area, eliminating redundancy. The image above, captured using magnetic field viewing film, illustrates this point by showing the magnetic field distribution within a CCmagnetics magnetic disc coupling.

Compared to the Demo magnetic disc coupling, CCmagnetics' magnetic coupling is smaller and lighter while achieving greater torque.This disc-shaped magnetic coupling is not only more efficient but also saves valuable space within the device.

Parameter

Unit of length: millimeter.

PN	B	SCM	SFM	MC	HS	RPM	Tq1 (N.m)	Tq5 (N.m)	A	C	D	E	M
XD12	4~6	S/L	A	F	B/T	35,500	0.05	-	12	16	12	-	M3
XD24	6~10	S/L/A	B/C/A	F/H	B/T	35,000	0.42	0.04	24	18	18	10	M4
XD28	6~10	S/L/A	B/C/A	F/H	B/T	34,000	0.75	0.12	28	18	20	10	M4
XD32	8~12	S/L/A	B/C/A	F/H	B/T	32,000	1.95	0.32	32	18	24	10	M5
XD43	12~20	S/L/A	B/C/A	F	B/T	26,500	3.8	1.2	43	20	30	12	M5
XD50	12~20	S/L/A	B/C/A	F	B/T	23,000	4.2	1.5	50	22	34	13	M5
XD68	15~25	S/L/A	B/C	F	B/T	17,500	16.2	7.8	68	30	40	18	M5
XD78	18~30	S/L/A	B/C	F	B/T	15,000	18.5	10	78	32	42	18	M5
XD90	20~35	S/L/A	B/C	F	B/T	13,500	22.8	8.7	90	38	-	20	M6
XD100	20~35	S/L/A	B/C	F	B/T	12,000	28.5	10.5	100	40	-	22	M6
XD120	28~38	S/L/A	B/C	F	B/T	10,000	33	12.3	120	50	-	30	M8
XD130	35~40	S/L/A	B/C	F	B/T	9,000	50	19.6	130	45	-	25	M8
XD38	8~15	S/L/A	B/C/A	F/H	B/T	30,000	2.98	0.82	38	18	28	10	M5
XD63	15~25	S/L/A	B/C	F	B/T	20,000	11	4.5	63	25	36	15	M5

Parameter Notes:

Term	Explanation	Notes
SCM	Surface Covering Material	A=Aluminum 6061 Alloy (UNS A96061),
		S=Stainless Steel 304 (UNS S30400),
		L=Stainless Steel 316 (UNS S31600),
		T=TC4 Titanium Alloy, Ti-6Al-4V, (UNS R56400).
SFM	Shaft Fixing Method	A,B,C, refer to the picture for details.
MC	Material Coverage	F= Fully, H= Half
HS	Hole Shape	B= Blind hole, T=Through hole
RPM	RPM, Revolutions Per Minute	Max speed, Revolutions Per Minute
Tq1	Torque, gap = 1mm / 0.03in	The torque value shown is for a 1mm or 0.03in gap.
Tq5	Torque, gap = 5mm / 0.2in	The torque value shown is for a 1mm or 0.03in gap.

Shaft fixing method

Customizable Items

1. No MOQ and Global Door-to-Door Delivery

We offer global door-to-door delivery service with no minimum order quantity (MOQ).

2. Shaft Diameter and Shape (Free Service)

You can choose the shaft's size and shape to meet your specific needs.

3. Blind Holes and Through Holes (Free Service)

You can choose between blind holes and through holes as needed.

4. Half-Enclosed and Fully-Enclosed Designs (Paid Service)

You can choose between half-enclosed and fully-enclosed designs. Half-enclosed designs are less expensive but are not waterproof, while fully-enclosed designs are waterproof.

5. Material Selection (Paid Service)

You can choose the material for your magnetic disc coupling, including surface and magnet materials. Different materials are suitable for various applications. Learn more about materials used in disc-type magnetic couplings, or describe your butterfly coupling's working environment, and our staff will recommend the appropriate material.

Magnetic disc vs co-axial coupling comparison

Magnetic disc vs co-Axial coupling comparison
Coupling style	Magnetic disc couplings ( XD )	Co-axial magnetic couplings ( XC )
Permanent-magnetic	√	√
Contactless	√	√
Maintenance-free	√	√
Torsionally flexible	√	√
Low vibrations	√	√
Material	Standard: SS304. Options: Aluminum alloy 6061, Stainless steel 316L, PVC, available)	Standard: SS304. Options: SS316/UNS S31603.
Containment shroud	None	Optional
Axial forces	High axial force which must be restrained	Coupling finds its own center with ~0 axial force
Shaft fixing method	Small size type A,  big size type B & C available	Type B
Slip torque adjustment	Air gap can be adjusted  to increase or decrease slip torque	Coupling hubs can be seperated axially  to decrease slip torque (axial force will result)
Angular misalignment capacity	3° Max	Ensure coupling hubs  (or barrier if used) do not contact
Parallel misalignment capacity	6.35mm (0.25in) Max	Ensure coupling hubs  (or barrier if used) do not contact
Containment barrier	Simple flat barrier	Top-hat shaped barrier
Max. pressure resistance [bar]	Up to 80 bars depending on size	Up to 90 bars depending on size
Max. temperature resistance [°C]	150/300 depending on magnet material	150/300 depending on magnet material

Parallel type magnetic gear / coupling

Cross type magnetic gear / coupling

Magnetic linear drive gear / coupling

Magnetic bevel gear / coupling

Magnetic disc couplings

Axial magnetic couplings